The sun is the key source of energy on Earth and also sunshine can be converted straight right into power using photovoltaic panels. Electrical energy has actually ended up being essential in life. It powers the machines that many us utilize daily.

So, what are solar panels? What if you can create your own?

In this article, we will show you a simple approach of building your own useful photovoltaic panel.


A photovoltaic panel is generally made from six (6) components specifically the PV ( photovoltaic or pv) cell or solar battery which creates the electrical energy, the glass which covers as well as shields the solar batteries, the framework which offers strength, the backsheet where the solar cells are laid, the junction box where the electrical wirings are enclosed as well as linked, and also the encapsulant which functions as adhesives.

Since most individuals does not have accessibility to tools in making photovoltaic panels, it is very important to note and recognize those six components in order for any person to be able to intend the products needed to produce a diy or home-made solar panel.

The products needed on exactly how to make a photovoltaic panel needs to be offered for purchase in your area or online and also must not go beyond the price of a brand-new solar panel or does not take a very long time to construct.

1.) PV Cell

The first thing to think about when developing your own photovoltaic panel is the solar battery.

Photovoltaic Or Pv (PV) cell or solar cell converts noticeable light into power. One (1) solar cell however is insufficient to generate a usable amount of electrical energy similar to the microbot in Baymax (Hero 6) which just becomes helpful when combined en masse. This standard unit produces a DC ( straight present) voltage of 0.5 to 1 volt and although this is reasonable, the voltage is still too little for most applications. To generate a useful DC voltage, the solar cells are connected in collection and after that encapsulated in modules making the solar panel. If one cell generates 0.5 volt and is connected to another cell in collection, those 2 cells must after that be able to generate 1 volt and they can after that be called a component. A normal module generally contains 28 to 36 cells in series. A 28-cell module ought to have the ability to create approximately 14 volts (28 x 0.5 = 14VDC) which is enough to charge a 12V battery or power 12V gadgets.

Attaching two or more solar batteries call for that you have a basic understanding of series and identical link which resembles connecting batteries to compose a battery storage system.

There are two most usual solar cells that can be gotten in the market; a monocrystalline cell and also a polycrystalline cell. These 2 can have the exact same dimension, 156mm x 156mm, but the primary difference would certainly be efficiency. It is very important to buy additional cells to act as backup in case you fall short on some of the cells i.e. negative solder, busted cell, scratched, etc

. Monocrystalline solar batteries are generally black as well as octagonal in shape. This sort of solar battery is made from the highest possible as well as purest quality silicon which makes them costly. Yet they are one of the most reliable of all types of solar cells as well as are often the selection of solar professionals when room is an important aspect to take into consideration in achieving the power they intend to acquire based upon their solar system layout.

Polycrystalline PV Cells are identified by their blue color and also rectangular form. These cells are made in a much easier process which lowers the pureness of the silicon content as well as also reduces the effectiveness of the end product.

Generally, monocrystalline cells are much more reliable than polycrystalline cells yet this does not indicate that monocrystalline cells perform as well as outcomes even more power than polycrystalline cells. Solar battery effectiveness has something to do with the size of the cells and also every photovoltaic panel or cells have an effectiveness rating based on common examinations when they were produced. This rating is generally in percentage and the common values range from 15% to 20%.

2.) Glass

The glass secures the PV cells while permitting optimum sunshine to travel through. These are typically made from anti-reflective materials. Safety glass is the selection of material nowadays also for unidentified as well as brand-new manufacturers although there are still those who utilize flat plate glass on their solar panels. Tempered glass are created by chemical or thermal means as well as is many times stronger than plate glass making it much more costly to create however the cost of manufacturing them today is reasonable and also cost-effective. Level plate glass develops sharp and long fragments when broken rather than toughened up glass which shatters securely in small items upon effect, that is why they also call it shatterproof glass. It needs to be noted below that the majority of amorphous photovoltaic panels uses level plate glass due to the means the panel is created.

Tempered glass is what producers use in mass producing their photovoltaic panels. In our Do It Yourself job, we recommend to utilize Plexiglas also called acrylic glass which is more secure than the routine normal glass from your local hardware shop. It is a bit expensive than routine glass yet is weather resistant as well as does not break quickly. The Plexiglas can also be screwed or glued easily to the frame.

3.) Framework

A frame is generally constructed from plated light weight aluminum which gives framework and also strength to the solar module. These light weight aluminum frameworks are likewise designed to be compatible with many solar placing systems and basing equipment for simple and also risk-free setup on a roofing or on the ground.

The framework in a factory-built photovoltaic panel is usually the aluminum component where all four sides of the photovoltaic panel sheet are put. Think of it as a skeletal rectangle-shaped frame. The solar panel sheet by the way is composed of the other 4 parts as well as are layered and laminated in the following order from top to bottom; the solidified glass, top encapsulant, the solar batteries, lower encapsulant, after that the backsheet. In our DIY photovoltaic panel, we will certainly be utilizing a wooden framework and also the end-result would certainly be something similar to a photo framework where the picture is the solar batteries glued to a non-conductive board, the glass for the Plexiglas leading cover, as well as the wooden part as the structure as well as backsheet.

4.) Backsheet

The backsheet is the layer of plastic movie on the back surface area of the component. This is the only layer protecting the component from harmful DC voltage. The primary feature of the backsheet is to protect as well as shield the trainer from shock and offer the most safe, efficient, and reputable electric conductivity feasible.

The backsheet will certainly be a wood plywood where the frame will certainly be screwed on top and also on the sides. It must be noted below that a perforated hardboard (Pegboard) will certainly be used to position and also straighten the PV Cells as well as this Pegboard will sit on top of the wooden backsheet and also fitted inside the wood frame.

5.) Junction Box

The junction box is where the terminal cables as well as bypass diodes are located as well as concealed. The incurable cords are basically the positive as well as negative cables based upon the series connections of the PV Cells as well as can be connected to one more photovoltaic panel, a fee controller, a battery system, or to an inverter, relying on the system layout. The bypass diode is a safety system that protect against power from getting back to the solar panel when it is not producing power as in the event when it is night time.

There are junction boxes created for factory-built photovoltaic panels that are currently offered to purchase online especially from China. If you are not pressed for time, you can order online as well as await the shipment otherwise you can just purchase a routine electrical junction box from your regional equipment shop. The objective of the junction box is to protect the terminals ( favorable and also unfavorable terminals) from water, dust, as well as various other aspects. This is also where both cables (red for positive as well as black for unfavorable) will certainly be coming from. The various other end of these two wires can additionally be safeguarded by utilizing a PV accessory called MC4 which can likewise be acquired on-line along with the PV junction box.

6.) Encapsulant

Encapsulant sheets prevent water as well as dirt from penetrating the solar modules as well as act as shock-absorbers that shield the PV cells. They have this adhesive bonding capacity to the glass, the PV cells, and also the backsheet similar to a adhesive but more powerful. Encapsulants are normally made from Ethylene-Vinyl Acetate or EVA and also are applied using lamination devices as well as processes. Photovoltaic panel manufacturers make use of a vacuum and a huge stove to effectively seal and also treat the EVA sheet onto the solar panels. A lot of us do not have the capability to do this yet numerous still have attempted and stopped working while others had varying degrees of success.

Encapsulants are slim plastic sheets that are typically laminated on the leading and also bottom parts of the solar cell sheet. The bottom encapsulant is the layer in addition to the backsheet where the solar cells are in fact put and also supported.

know more about portable solar power station here.